2322 66. 9....
Vishay BCcomponents
PTC Thermistors, Overload Protection
For Telecommunication
FEATURES
PRIMARY
PROTECTION
(OPTIONAL)
•
•
•
•
SECONDARY
PROTECTION
+θ
PTC
subscriber
lines
+θ
PTC
SUBSCRIBER
LOOP
INTERFACE
CIRCUIT
(SLIC)
OR
TRANSFORMER
voltage
clamp
+θ
+θ
PTC
•
•
•
•
CCB913
MDF
Typical telephone line showing where PTC thermistors
can be used for overcurrent protection.
Wide resistance range in telecom area 4... to 70 Ω
Fast protection against power contact faults
Withstand high overload currents of up to 10 A
High voltage withstanding capabilities for the larger sized
thermistors
Good tracking over a wide temperature range for all
matched or binned types
UL1434 approved types available (XGPU2)
Excellent stability over extended time
All telecom PTCs are coated with a high temperature
silicon lacquer (UL94V0) to protect them from any harsh
environments and to improve their lifetime.
APPLICATIONS
•
•
•
•
DESCRIPTION
Advanced developments in telephony equipment in recent
years have radically altered the protection requirements for
both exchange and subscriber equipment. The Vishay
BCcomponents range of Positive Temperature Coefficient
(PTC) thermistors includes devices specially designed to
provide overcurrent protection.
Main Distribution Frame (MDF)
Central Office Switching (C.O.)
Subscriber Terminal Equipment (T.E.)
Set-top box (S.B.).
MARKING
Clear marking on a grey coated body.
BC and R25 value.
ELECTRICAL DATA AND ORDERING INFORMATION
RESISTANCE
R25
(Ω )
MATCHING
Ω
TOL
(%)
V MAX.
(Vrms)
NON-TRIP
CURRENT
Int
(mA)
at T
(°C)
TRIP CURRENT
It
(mA)
at T
(°C)
MAX.
TRIP
TIME
at 1A
tt
(s)
I
MAX.
at
V MAX.
I MAX
(A)
APPLICATION
AREA(4)
CODE
NUMBER
2322 ... .....
±20
1.0
220
70
70
200
25
2.5
4.0
C.O.
661 93048(1)
25
±20
1.0
230
100
70
250
25
3.0
2.0
MDF; ISDN
661 93147(1)
10
33
±20
1.5
245
75
70
150
10
1.2
1.0
C.O.
661 93037
25
±15
no
245
70
70
200
25
5.0
2.6
C.O.
661 93175(1)(3)
±20
no
245
140
55
270
25
8.0
1.6
T.E.
662 93081(1)(3)
16
10
±20
no
245
140
55
270
25
8.0
2.0
T.E.
662 93074(1)(3)
1.0
250
100
40
220
25
1.0
1.6
MDF
661 93118
20
+10/−20
25
±20
1.0
250
70
70
175
25
1.3
3.2
MDF; C.O.
661 93148(1)
10
±20
no
250
100
70
450
0
40.0
10.0
T.E.
663 93025(1)
8
±25
0.5
285
135
95
400
25
6.0
0.6
MDF; ISDN
661 93078(1)
±25
no
300
100
70
250
25
2.0
2.6
MDF; T.E.
661 93121(1)
16
10
±20
no
350
100
70
270
25
4.0
1.0
T.E.; S.B.
661 93124(1)
10
±20
1.0
350
100
70
270
25
4.0
1.0
C.O.
661 93146(1)
±20
1.0
600
50
70
140
25
1.0
1.0
C.O.
661 93135(1)
50
±20
3.0
600
70
70
600
0
3.0
1.0
C.O.
661 93056(1)
35
25
±20
0.5
600
70
70
170
25
2.5
2.0
C.O.
661 93139(1)
±20
0.5
600
70
70
170
25
5.0
2.0
C.O.
662 93129(1)
25
±20
0.5
600
175
25
400
25
7.0
1.0
C.O.
662 93114(2)
10
10
±20
no
600
175
25
400
25
7.0
1.0
T.E.; S.B.
662 93131(2)
Notes
1. These types pass ITU-T K20-21-45 edition 2003 telecommunication protection recommendation.
2. UL 1434 approved types and compatible with UL1459 and GR1089
3. These types are compatible with FTCSE 131
4. MDF: Main Distribution Frame; C.O.: Central Office Switching; T.E.: Subscriber Terminal Equipment; S.B.: Set-top Box.
Document Number: 29070
Revision: 15-Oct-04
For technical questions contact: nlr.europe@vishay.com
www.vishay.com
163
2322 66. 9....
Vishay BCcomponents
PTC Thermistors, Overload Protection
For Telecommunication
inrush power at normal mains voltage. Under such
conditions, overload currents of up to 10 A on a 230 V mains
could occur for up to several hours. To handle this power, the
resistance/temperature characteristic of the thermistor must
have a very steep slope and the ceramic must be extremely
homogeneous.
OVERCURRENT PROTECTION OF
TELECOMMUNICATION LINES
The PTC thermistor must protect the telephone line circuit
against overcurrent which may be caused by the following
examples:
• Surges due to lightning strikes on or near to the line plant.
• Short-term induction of alternating voltages from adjacent
power lines or railway systems, usually caused when these
lines or systems develop faults.
• Direct contact between telephone lines and power lines.
To provide good protection under such conditions a PTC
thermistor is connected in series with each line, usually as
secondary protection; see Typical Telephone Line drawing
on page 1. However, even with primary line protection
(usually a gas discharge tube), the PTC thermistor must fulfil
severe requirements.
Surge pulses of up to 2 kV can occur and in order to
withstand short-term power induction the PTC thermistor
must withstand high voltages. If the line has primary
protection a 220 V to 300 V PTC thermistor is adequate.
Without primary protection, however, a 600 V PTC device is
necessary. Vishay BCcomponents manufacturers a range of
PTC thermistors (see Electrical Data and Ordering
Information Table ) covering both requirements.
In case of overcurrent due to short-term induction of
alternating voltages, currents of several AMPs with voltages
as high as 650 VRMS can be present for several seconds
For standard high voltage applications, resistance values
from 25 to 50 Ω are available. However, ISDN networks
which carry high-frequency sound and vision, need lower line
impedance.
Telecommunication designers are therefore demanding high
voltage thermistors with much lower R25 values, which
places even greater demands on the manufacture of PTC
thermistors. For these applications PTC thermistors which
have a R25 value of 10 Ω with voltages in the
300 to 600 VRMS range are available.
In a typical telephone line application, two PTC thermistors
are used, one each for the tip and ring (or A and B) wire
together with their series resistors. For good line balance it is
important that the thermistor and resistor pairs are matched.
On request, Vishay BCcomponents can supply matched or
binned PTC thermistors with R25 values matched to as close
as 0.5 Ω.
In the case of direct contact between the telephone line and
a power line, the PTC thermistor must withstand very high
PTC THERMISTORS IN BULK
T
D
T
D
H3
H2
F
L1
d
CCB914
COMPONENT DIMENSIONS AND PACKAGING in millimeters
D
MAX.
(MM)
T
MAX.
(MM)
H2
(MM)
L1
(MM)
H3
MAX.
(MM)
H0
(MM)
8.5
7.0
7.0
8.3
11
11
6.7
7.0
13.6
8.3
7.0
8.5
5.0
4.0
5.0
4.0
4.5
4.5
1.8
4.0
6.0
5.0
4.0
4.0
1.5 to 3.0
2.0 ±0.5
1.5 to 3
1.5 to 3.0
4.0 ±1.0
4.0 ±1.0
−
2.0 ±0.5
4.0 ±1.0
1.5 ±0.5
2.5 ±0.5
2.5 ±0.5
−
−
−
−
−
−
−
−
20 ±4.0
20 ±3.0
−
4.1 ±0.5
11.5
9.8
10.0
11.0
15.5
15.5
−
9.8
18.6
10.3
10.0
11.5
16
18
16
18
16
16
−
18
−
−
16
−
www.vishay.com
164
CATALOG
NUMBER
2322 ... .....
PACKAGING(1)(2)
TYPE
S.P.Q.
P.Q.
Taped on Reel
Taped on Reel
Taped on Reel
Taped on Reel
Taped on Reel
Taped on Reel
disc on tray
Taped on Reel
Bulk
Bulk
Taped on Reel
Bulk
3,000
3,000
3,000
3,000
3,000
3,000
5,600
3,000
200
250
3,000
500
6,000
6,000
6,000
6,000
6,000
6,000
5,600
6,000
6,000
6,000
6,000
6,000
For technical questions contact: nlr.europe@vishay.com
661 93048
661 93147
661 93037
661 93175
662 93081
662 93074
661 93118
661 93148
663 93025
661 93078
661 93121
661 93124
Document Number: 29070
Revision: 15-Oct-04
2322 66. 9....
PTC Thermistors, Overload Protection
For Telecommunication
D
MAX.
(MM)
T
MAX.
(MM)
H2
(MM)
L1
(MM)
H3
MAX.
(MM)
H0
(MM)
8.5
8.5
8.0
8.5
10.5
13
13
4.0
4.0
5.0
4.0
5.0
5.5
5.5
2.5 ±0.5
2.5 ±0.5
2.5 ±0.5
2.0 ±0.5
2.0 ±0.5
4.0 ±1.0
4.0 ±1.0
−
4.1 ±0.5
−
−
−
20 min.
20 min.
11.5
11.5
11.0
11.0
12.6
18.0
18.0
16
−
16
16
16
−
−
Vishay BCcomponents
CATALOG
NUMBER
2322 ... .....
PACKAGING(1)(2)
TYPE
S.P.Q.
P.Q.
Taped on Reel
Bulk
Taped on Reel
Taped on Reel
Taped on Reel
Bulk
Bulk
3,000
500
3,000
3,000
3,000
200
200
6,000
6,000
6,000
6,000
6,000
6,000
6,000
661 93146
661 93135
661 93056
661 93139
662 93129
662 93114
662 93131
Notes
1. Taped in accordance with “IEC 60286-2” .
2. Naked disc ceramic for substrate mounting, available on request.
3. Insulated version is also available.
PTC THERMISTORS ON TAPE ON REEL
P
T
∆p
D
∆h
∆p
∆h
H3
0
0.2
H2
H1
15 o 5 o
d
H0
W2
L
W1
W0
W
MBE473
D0
P1
P0
F
t
T
TAPE AND REEL ACCORDING TO IEC60286-2 DIMENSIONS in millimeters
SYMBOL
PARAMETER
DIMENSIONS
TOLERANCE
D
body diameter
see table
max.
T
total maximum thickness
see table
max.
d
lead diameter
0.6
±10%
∅ < 12 mm
12.7
±1
∅ ≥ 12 mm
25.4
±2
feed hole pitch
12.7
±0.3
REMARKS
pitch between thermistors:
P
P0
Document Number: 29070
Revision: 15-Oct-04
For technical questions contact: nlr.europe@vishay.com
cumulative pitch error ±1 mm/20 pitches
www.vishay.com
165
2322 66. 9....
Vishay BCcomponents PTC Thermistors, Overload Protection
For Telecommunication
TAPE AND REEL ACCORDING TO IEC60286-2 DIMENSIONS in millimeters
SYMBOL
PARAMETER
DIMENSIONS
TOLERANCE
REMARKS
P1
feed hole centre to lead centre
3.81
±0.7
guaranteed between component and tape
∆h
component alignment
0
±1.3
F
lead to lead distance
5
+0.6 to −0.1
∆h
component alignment
0
±2
W
tape width
18
+1 to −0.5
W0
hold down tape width
≥12.3
−
W1
hole position
9
±0.5
W2
hold down tape position
≤3.0
−
H1
component height
H2
component body to seating plane
H3
component top to seating plane
H0
lead-wire clinch height
see table
±0.5
D0
feed hole diameter
4
±0.2
t
total tape thickness
≤0.9
−
L
length of snipped lead
≤11
−
guaranteed between component and tape
see table
4
±1
see table
with cardboard tape 0.5 ±0.1 mm
REEL SPECIFICATIONS in millimeters
REEL DIMENSIONS in millimeters
DIAMETER ∅
W1
W2
MAX.